ONSHORE

CompoSol® Pipeline

MIDDLE EAST GAS PIPELINE

A major Middle Eastern Gas Operator had severe corrosion problems on its National Transmission Pipeline Grid. As most of the pipeline was over 20 years old, the Operator decided on a preventative maintenance and rehabilitation programme. An Intelligent Pigging programme was launched to identify all wall defects and a rehabilitation schedule was initiated to repair and reinforce the worst of the anomalies.

Traditional techniques such as welded sleeves were costly and difficult to install and involved hot work. IMG Composites was awarded the contract to provide both a technically sound and cost effective solution with its CompoSol® PIPELINE system. All CompoSol® Composite repairs are designed and engineered in line with ISO 24817 and ASME PCC-2 and are carried out under Cold Work Permits.

Application is manual with light hand tools, which is important in remote areas as no heavy equipment or cranes are required. IMG Composites’ CompoSol® cold work repairs are carried out online with no disruption to production by locally available, qualified applicators. The CompoSol® PIPELINE system can be applied seamlessly for any length required at the work site.

For example, this 20inch diameter pipeline required reinforcement over a range of lengths, including 1metre, 3metre, 7metre and over 10metre sections. The concept is simple, just wrap the CompoSol® PIPELINE system components around the pipe and allow to cure. When designed, and applied by trained applicators, in line with internationally recognised standards, it is possible to replace the strength and integrity of any pipe wall material lost due to corrosion or erosion. Repairs can be designed to have a life expectancy between 1 year and 20 years.

IMG Composites supplies an Engineered and Designed Composite Repair System for use on pipelines suffering from either internal or external corrosion, including through wall defects or mechanical damage.

Click here to view data sheet

CompoSol® Encap

MIDDLE EAST OIL TERMINAL STUBS

IMG Composites technologies allow repairs to be undertaken using surface preparation standards St 2 to SA 2.5. This technology means that the repairs can be carried out without causing further damage to already weakened systems.

A major Middle East oil terminal had problems with corrosion around stubs and off take valves. Severe corrosion had taken place and the operator was concerned with the integrity of the stubs. IMG Composites were approached and tasked with providing a composite solution that would enable the operation of the plant to continue. The answer was provided in the form of CompoSol® Encap.

As the stubs had already suffered significant wall loss due to severe corrosion it was vital that the surface preparation method employed would not be overly damaging to the substrate. IMG Composites technologies allow repairs to be undertaken using surface preparation standards St 2 to SA 2.5. This technology means that the repairs can be carried out without causing further damage to already weakened systems.

Utilising CompoSol®’s unique high-strength pour and wrap composite surrounded by steel outer casings, integrity was restored to the stubs. Crucially for the client the repairs required no hot work and thus, the repairs were carried out while the line was still live.

Click here to view data sheet

CompoSol® Vessel

MIDDLE EAST GAS PIPELINE

CompoSol® Vessel is an Engineered and Designed Composite Repair System for use on vessels and tanks suffering from both internal or external corrosion, including through wall defects.

Utilisation of CompoSol® Vessel eliminates the expensive and time consuming requirement of hydrotesting associated with hot work repair methods.

CompoSol® Vessel is used as a wet lay up on all types of ferrous and non-ferrous vessels to restore operational integrity in line with International Standard ISO 24817.

APPLICATION Surfaces should be clean and free from loose rust and contamination and preparation should be in line with the requirements of the latest International Standards.

CompoSol® Vessel should only be applied by applicators trained and certificated in line with ISO 24817, ASME PCC2 and ACORES Audit requirements.

BENEFITS

  • No need for expensive, time consuming hydrotest making a Cost Effective repair.
  • Can be applied to surfaces prepared to ST2 standard.
  • Meets all relevant International Engineering Standards.
  • Resistant to a wide range of chemicals encountered in petrochemical industry.
  • Applied only under cold permit-to-work procedures.
  • Can be used on perimeter surfaces, nozzles, baffles and weirs.
  • Fire Rated to BS476 Parts 6 and 7.
  • Carbon Footprint less than 40% of steel replacement PRODUCT DATA.
  • Repairs can be made in excess of 30 Barg.
  • Application Temperature +100C to +500C.
  • Service Temperature –500C to +700C.
  • Storage: In original containers in dry conditions between 50C and 350C.
  • Protect from frost and excessive heat.

Click here to view data sheet

CompoSol® X-Protect

CompoSol® X-Protect is a low cost Non-Engineered temporary Composite Repair System used to reinforce defected lines and prevent the spread of external corrosion. The system has been pressure tested and performs well so repairs can be practically effective without having to conform to the ISO standard.

CompoSol® X-Protect is used as a wet layup around all types of ferrous and non-ferrous pipes and piping systems. The system is ideal to prevent the spread and worst effects of external corrosion and to reinforce defects, including through-wall defects.

BENEFITS

  • Cost effective
  • Can be applied to surfaces prepared to ST2 standard
  • No shut down necessary
  • Applied under cold permit to work procedures
  • Easy to apply, no heavy equipment required
  • Can be used on all types of geometries
  • Resistant to a wide range of chemicals encountered in petrochemicals

PRODUCT DATA

  • Application Temperature +100C to +500C
  • Service life up to 20 years
  • Service Temperature –500C to +1500C
  • Storage: In original containers in dry conditions between 50C and 350C
  • Protect from frost and excessive heat

Click here to view data sheet

CompoSol® Flat

CompoSol® Flat is used as a wet-lay-up on all types of flat surfaces (horizontal or vertical) to restore operational capacity.

Surfaces should be clean and free from loose rust and contamination and preparation should be in line with the requirements of the latest international standards.

CompoSol® Flat should only be applied by applicators trained and certificated in line with ACORES Audit requirements.

BENEFITS

  • Cost effective.
  • Can be applied to surfaces prepared to ST2 standard.
  • Applied under cold permit to work procedures.
  • Minimises added weight.
  • Easy to apply, no special equipment required.
  • 100% Solids—No shrinkage.
  • Can be used to create surface falls.
  • Fire Rated to BS 476 Parts 6 and 7.
  • Carbon Footprint less than 40% of steel replacement

PRODUCT DATA

  • Application Temperature +10oC to +50oC.
  • Service Temperature –50oC to +60oC.
  • Pot Life 45 –60 minutes at 20oC.
  • Gel Time 4 hours at 20oC.
  • Cure Time 24 hours at 20oC.
  • Overcoat in 16 hours with solvent-free paint.
  • Storage: In original containers in dry conditions between 5oC and 35oC.
  • Protect from frost and excessive heat.

Click here to view data sheet

CompoSol® Pipework

CompoSol® Pipework is an Engineered and Designed Composite Repair System for use on pipes and piping systems, including bends, tees, reducers and complex geometries, suffering from either internal or external corrosion, including through wall defects or mechanical damage.

CompoSol® Pipework is used as a wet-lay-up around all types of ferrous and non-ferrous pipes to restore operational integrity in line with the latest international standard ISO 24817.

Surfaces should be clean and free from loose rust and contamination and preparation should be in line with the requirements of the latest international standards.

CompoSol® Pipework should only be applied by applicators trained and certificated in line with ISO 24817, ASME PCC2 and ACORES Audit requirements.

BENEFITS

  • Cost effective.
  • Can be applied to surfaces prepared to ST2 standard.
  • Meets relevant International Engineering Standards.
  • Resistant to a wide range of chemicals encountered in petrochemical industry.
  • Applied under cold permit to work.
  • Can be used on all types of geometries.
  • Fire Rated to BS 476 Parts 6 and 7

PRODUCT DATA

  • Repairs can be made in excess of 120 Barg.
  • Application Temperature +10oC to +50oC.
  • Service Temperature –50oC to +150oC.
  • Storage: In original containers in dry conditions between 5oC and 35oC.
  • Protect from frost and excessive heat.

Click here to view data sheet

CompoSol® GFLiner

CompoSol® GFLiner is a two pack, multi-layerComposite System for use as a liner in vessels,cells and tanks suffering from internalcorrosion or erosion.

CompoSol® GFLiner is used as a spray, brushor roller coating on the interior surfaces ofvessels to provide an impervious barrier,which will extend service life.

Surfaces should be clean and free from loose rust and contamination. It is essential that the level of surface ions, especially chloride and sulphate, is checked and appropriate washing is carried out.

CompoSol® GFLiner should only be applied to an abrasive blasted surface (finished to SA 2 1/2 and 60 micron profile) and only by trained applicators.

BENEFITS

  • Cost effective.
  • Applied under cold work conditions.
  • High temperature resistance.
  • Resistant to a wide range of chemicals.
  • Minimal operational downtime.

PRODUCT DATA

  • Abrasion Resistance 90mg (ASTM D4060).
  • Adhesion under cold work conditions.
  • High temperature resistance.
  • Application Temperature +10oC to +35oC.
  • Service Temperature up to +160oC.
  • Storage: In original containers in dry conditions between 5oC and 35oC.
  • Protect from frost and excessive heat

Click here to view data sheet

test

test

test

CONNECT WITH US ON LINKEDIN

Smiley face